What is usage of heading bending integrated machine?

What is usage of heading bending integrated machine

What is usage of heading& bending Integrated Machine?  
A heading bending integrated machine is an advanced industrial device designed to combine two critical metal-forming processes—**cold heading** (墩头) and **precision bending** (折弯)—into a single automated system. It is widely used in manufacturing fasteners, automotive components, hardware tools, and other wire- or rod-based metal products.  

Key Features**  
1. Dual-Function Design**:  
   - Cold Heading**: Forms the head of a metal workpiece (e.g., bolts, screws) by compressing the material under high pressure.  
   - **Bending**: Shapes the tail or specific sections of the workpiece into angles, loops, or custom geometries.  

2. Automated Workflow**:  
   - Feeds wire/rod stock into the machine, cuts it to length, and processes it through sequential heading and bending stations.  
   - Reduces manual intervention, ensuring consistent quality and high-speed production (up to 200+ pieces per minute).  

3. Customizable Tooling**:  
   - Interchangeable dies and molds allow flexibility for producing various shapes (e.g., U-bends, hooks, specialized fasteners).  

4. Material Compatibility**:  
   - Works with steel, stainless steel, aluminum, copper, and other ductile metals.  
   - Supports wire diameters ranging from 1mm to 20mm, depending on machine capacity.  

5. Precision Control**:  
   - CNC (Computer Numerical Control) systems enable micron-level accuracy in bending angles and heading dimensions.  
   - Sensors monitor pressure, alignment, and defects in real time.  
Applications
- **Fastener Production**: Bolts, rivets, nails, and threaded rods.  
- **Automotive Parts**: Brake pins, suspension components, clips.  
- **Hardware Tools**: Hooks, brackets, springs, and connectors.  
- **Custom Fabrication**: Complex geometries for aerospace or electronics.  

**Advantages Over Traditional Methods**  
- **Cost Efficiency**: Combines two processes into one machine, reducing floor space and labor costs.  
- **Consistency**: Eliminates human error in multi-step operations.  
- **Scalability**: Ideal for high-volume production while supporting small-batch customization.  

**Technical Specifications Example**  
- **Power**: 10–50 kW (varies by model).  
- **Max Forming Force**: 50–500 tons.  
- **Bending Accuracy**: ±0.1mm.  
- **Automation Level**: Fully programmable with touchscreen interfaces.

Looking for best partner for your next construction works?

Contact Us

24 hours online service